During water jet production, the sludge (sand/abrasive) is deposited in the cutting basin, so that it very often requires extensive cleaning. In addition, the water is contaminated with harmful substances – but legal standards prescribe what may be discharged into the sewerage system. With the products of our Woda-series we support you to meet legal and ecological requirements on the one hand and to save working time for cleaning the collecting basins on the other hand.
With the mobile manual system for manual removal of abrasive agent WodaGarnetClean you can remove abrasive sludge from any waterjet cutting system quickly and easily. The complete desludging system requires only compressed air (2-6 bar) and can be used variably where it is needed.
With the help of the suction lance, water is pumped into the deposited sand to stir up the hardened mass. The water-sand mixture is then sucked in and pumped into the collecting tank. Sand and coarse suspended particles are deposited in the suspended filter fabric bag (can be ordered from the dealer). The water can be pumped back into the water tank and the filled fabric bag can be removed with a forklift truck.
With WodaGarnetClean between 3 and 4 m³ of water per hour can be pumped and thus up to 1t of abrasive per hour can be filtered out. A container with e.g. 4x2m can be cleaned in about 3h.
by eliminating the lengthy and manual process of cleaning the waterjet tank
the Abrasive Removal System’s heavy-duty design is mounted on a steel frame to ensure a long life span
by having the removal system clean and separate the abrasive from the water after cutting, so that the water can be recycled
within this unit gives your workshop an extra layer of safety when operating your Waterjet machine
Untreated cutting water considerably reduces the service life of your waterjet cutting machine. There is hardly any other application in water hydraulics where water is exposed to such high mechanical loads as in waterjet cutting. At a pressure of over 4000 bar and large flow rates at high speed, deficiencies in water quality become directly noticeable by a shortened service life of critical parts. From damaged seals and nozzles, damaged valves and cylinders to deposits on control valves and burst pipes. Therefore, due to the high demands of waterjet cutting, it is particularly important to have the best possible cutting water quality.
:Advantages of using the WodaCodeGreen system
The combination of filters and filter materials not only removes solids down to 1 μm like conventional filters. WodaCode also removes chlorine, which is often used to disinfect pipelines and gradually destroys seals. In addition, it changes and removes dissolved iron and other metals or corrosion products from the lines, which otherwise leads to ever-increasing layers that destroy check valves and seals.
The catalytic granulate forces the carbon dioxide dissolved in the water to outgas, whereby the hardness remains firmly bound in calcite clusters. This process has two advantages: It reduces the content of carbonic acid, which damages the high-pressure systems by cavitation, and it binds calcium carbonate, which would otherwise lead to lime deposits on cylinders and valves.
Comparison of consumption costs
Compared to conventional systems, WodaCodeGreen can save up to 80% of the running costs for water treatment. With an 8-hour shift and a 5-day week for a cutting machine with a water consumption of Q = 5 l/min, the total water consumption is 600 m³ per year.
Did you already know:
Many manufacturers grant repairs and the replacement of wearing parts under warranty only if it can be proven that the water used meets the relevant technical specifications.
WodaCodeGreen produces crystal clear, softened water for your machines - without using expensive and harmful chemicals.
The system works efficiently and virtually trouble-free thanks to the absence of susceptible electronic controls. The system is very easy to handle with its cartridge system and is quickly set up for your operation by means of plug-and-play installation.
WodeCodeGreen filters:
Technical specifications:
WodaSettlingTank: separation of suspended solids and wastewater
With the help of the Woda Settling Tank, suspended matter (sand, abrasion) can be separated from the water before it gets into the drain. Due to the special guidance and flow of the water in the 3-stage tanks, the substances settle in the steel tanks.